Lead Free Soldering and Environmental Compliance: Supply Chain Readiness & Challenges
Supply chain readiness and compatibility are critical to a smooth transition to environmental compliance for the worldwide
electronics industry. This paper reviews the status of Lead Free solde
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Event
IPC APEX EXPO 2006
Lead Free Assembly: Identifying Compatible Base Materials for Your Application
Whether based on good science or not,the elimination of lead from electronic equipment as a result of the European RoHS
legislation is a reality. Even those market segments with exemptions mean
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Event
IPC APEX EXPO 2006
Physical Implementation of the High-Speed Design Process
Layout designers play a critical role in the design of high-speed circuits. In an optimized process,they take constraints
defined by engineering and create a layout that adheres to those design
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Event
IPC APEX EXPO 2006
Equalized Metal Distribution Will Improve High-Speed PCB Performance
During the design phase of a project,distribution of metal on the external layers of printed circuit boards is not a
consideration. System designers concentrate on implementing the required log
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Event
IPC APEX EXPO 2006
Development of Lead Free Paste for Small Reflow Ovens
Today,there exists a major push towards lead free soldering in the international electronics industry. It has presented a
number of challenges in both the surface mount and wave soldering proce
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Event
IPC APEX EXPO 2006
A Unique Process That Eliminates Solder Dross
Dross generation has always been a costly issue for the electronics assembly industry. At least half,and in many cases,more
than half of the metal (solder) purchased for electronic manufacture
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Event
IPC APEX EXPO 2006
New Laminates for High Reliability Printed Circuit Boards
The challenges for today’s PCBs are many,including higher assembly temperatures and higher device heat transfer
temperatures; faster clock cycles and higher bandwidths; higher component density
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Event
IPC APEX EXPO 2006
Lead Free Assembly Qualification of Stacked MicroVia Boards
Beginning July 2006,the electronic industry will enter the age of lead –free assembly and products in Europe. The removal
of lead from electronics brings massive changes for all companies in th
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Event
IPC APEX EXPO 2006
Vacuum Soldering and Void-Free,Lead Free Solder Joints
Vacuum-condensation soldering is a new process,developed to combine the advantages of condensation soldering and
vacuum soldering. The lecture introduces the results of the project development,
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Event
IPC APEX EXPO 2006
Achieving Sn/Pb Void Performance Utilizing Lead Free Solder Pastes
One of the reported problems in moving to lead free has been increased solder voiding. Current research indicates that paste
formulation,reflow profile and board finish,when selected carefully,
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Event
IPC APEX EXPO 2006
Running Lead Free Reflow Profiles Without Nitrogen
The widespread use of SAC-based (SnAgCu) lead-free solder paste drives the industry toward reflow profiles that are
considerably longer than those used for lead-bearing products. This is due to
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Event
IPC APEX EXPO 2006
The Fluidity of the Ni-Modified Sn-Cu Eutectic Lead Free Solder
One of the factors that has contributed to the establishment of the Ni-modified Sn-Cu eutectic as one of the major alternatives
to the widely promoted Sn-Ag-Cu alloys as an RoHS compliant lead-
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Event
IPC APEX EXPO 2006
Effect of Area Array Package Types on Assembly Reliability and Comments on IPC-9701A
Status of thermal cycle test results for a nonfunctional daisy-chained peripheral ceramic column grid array (CCGA) and its
plastic ball grid array (PBGA) version,both having 560 I/Os,were prese
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Event
IPC APEX EXPO 2006
The Use of Liquid Isopropyl Alcohol and Hydrogen Peroxide Gas Plasma to Biologically Decontaminate Spacecraft Electronics
Legitimate concern exists regarding sending spacecraft and their associated hardware to solar system bodies where they could
possibly contaminate the body’s surface with terrestrial microorgani
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Event
IPC APEX EXPO 2006
Closed-Loop Process Control in the Solder Paste Printing Process
Over the last several years there has been a great deal of advancement in post-print inspection technology. The capability to
inspect printed solder paste deposits immediately after the printin
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Event
IPC APEX EXPO 2006
X-ray Inspection of Voids in BGA Joints with Respect to the IPC-7095A Specification
With the introduction of Lead-free solder,voiding within BGA joints is potentially a major issue during PCBA manufacture.
With BGA components sometimes costing hundreds or even thousands of US
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Event
IPC APEX EXPO 2006
What’s Process Control Good For? Real Data from Real Sites
This paper presents data collected from a set of electronics manufacturers using an automated optical inspection post-place
system for the purpose of both defect detection and process-control a
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Event
IPC APEX EXPO 2006
The Thermal and Thermo-Mechanical Properties of Carbon Composite Laminate
Carbon Composite raw material property comparison are summarized below:
-Thermal Conductivity – Watts per meter ? Kelvin.
The core material can spread up to 620.0 W/m?K.
-CTE – parts per millio
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Event
IPC APEX EXPO 2006
Profile-Free Copper Foil for High Density Wiring and High Frequency Application
Nowadays,the growth of electronic industry is remarkable. All electronic devices are getting smaller with higher performance and data
transmission speed. Therefore,we have developed a new profi
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Event
IPC APEX EXPO 2006
Thermally Conductive Free-Standing Dielectric Materials for Printed Circuit Boards without Halogens or Phosphorous
At the same time the electronics industry is moving towards higher power and faster clock speed,components are becoming
smaller in size and packed more densely on circuit boards. Together these
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Event
IPC Fall Meetings 2006
Lead Free Implementation - A Case Study Correlating the Thermal Profile and Laboratory Analysis
The electronic industry has been migrating to lead-free solder alloys by legislation forces. In Europe the WEEE/RoHS are
scheduled to ban Pb alloys in July 2006. China is in process of preparin
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Event
IPC APEX EXPO 2006
Implementing Pb-Free Process
European directive2002/95/EC (RoHS) bans the use of several substances for electronic assemblies by July 2006. These
regulations have a great impact on the Electronic Packaging and Interconnect
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Event
IPC Fall Meetings 2006
Are Scandinavian Companies Ready for Production of Lead Free PCBs?
For more than two years,experts,authorities and sales people in the electronic industry have talked about WEEE and
RoHS. In most cases,it has been theoretical and few companies in Scandinavia h
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Event
IPC APEX EXPO 2006
JCAA/JG-PP No-Lead Solder Project: -20°C to +80°C Thermal Cycle Test
Thermal cycle testing is being conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint
Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The J
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Event
IPC APEX EXPO 2006
JCAA/JG-PP No-Lead Solder Project: -55ºC to +125ºC Thermal Cycle Testing Status Report
The use of conventional tin-lead (Sn/Pb) solder in circuit board manufacturing is under ever-increasing political scrutiny due
to environmental issues and new regulations concerning lead,such a
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Event
IPC APEX EXPO 2006
JCAA/JG-PP Lead Free Solder Project: Combined Solder Project: Combined Environments Test
A combined environment testing was conducted for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention
Lead free Solder project. The purpose of the project was to validate and
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Event
IPC APEX EXPO 2006
Accuracy Improvements for the Dispensing Operation
Technology requirements within the electronics industry are rapidly driving the miniaturization of and increasing component
densities on the printed circuit board. As a result,assembly equipmen
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Event
IPC APEX EXPO 2006
Dispensing Solder Paste Micro-Deposits to 0.2mm – A Process Solution
Solder paste dispensing is not a new process. However,today’s microelectronics present a daunting array of technical
challenges to meet deposit size requirements. The need for better paste form
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Event
IPC APEX EXPO 2006
Jetting- a New Paradigm in Dispensing
Today’s advanced packages for electronics are required to meet a wide range of requirements for reliability,size and cost.
Surface mount technology still prevails in low cost electronics (telev
.. read more
Event
IPC APEX EXPO 2006
Solution Processed High Capacitance Nanocomposite Dielectric for Printed Electronics Applications
Since early last decade,scientists had succeeded in applying printing-related technologies to create organic field
effect transistors (OFETs) with micron-sized features. This has led to a wide-
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Event
IPC APEX EXPO 2006
Substrate with Combined Embedded Capacitance and Resistance for Better Electrical Performance and Higher Integration
Many articles have been published on the benefit of thin substrates for use as embedded capacitor layers as well as thin film
resistive material for embedded resistors. Until now the utilizatio
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Event
IPC APEX EXPO 2006
An Analytical Analysis of the Discharge of a Buried Sheet Capacitor Using a LCR Analogy
Buried sheet capacitance has been used for sometime in sophisticated PCB designs. The ZBC 2000TM patented by the
Sanmina Corporation is a familiar example. Conceptually,this product consists of
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Event
IPC APEX EXPO 2006
Embedded Passives Go for It!
The trend towards miniaturization has been with us for quite a while,with marketing departments pressuring for ever-smaller
dimensions for everything. A question that arises frequently in this
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Event
IPC APEX EXPO 2006
Lead Free Solder Paste Printing: Stencil and Squeegee Blade Impact
Rarely does a day pass by without a discussion centered on lead free manufacturing and it’s future impact on global
electronics assembly. The WEEE and RoHS directives drafted in January 2003 wi
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Event
IPC APEX EXPO 2006
Comparison of Types III,IV and V Solder Pastes
A brand name Pb-free solder paste made with three different sizes of solder paste spheres was studied. The soldering ability
of Types III,IV and V solder paste in terms of opens,shorts,solder s
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Event
IPC APEX EXPO 2006
Understanding Stencil Requirements for a Lead Free Mass Imaging Process
Many words have been written about the impending lead free transition,during this period of frantic discovery lots has
been communicated about the reflow and alloy concerns; But the print proce
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Event
IPC APEX EXPO 2006
Optimization of Lead Free SMT Reflow & Rework Process Window
Elevated SMT reflow temperatures for Pb-free soldering are placing excessive thermal demands on certain families of
electronic components. The High Density Package Users Group,HDPUG,Consortium
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Event
IPC APEX EXPO 2006
Accelerated Reliability Testing and Analysis of Lead Free Solder Interconnects
The Pb-free solder interconnect reliability performance of a wide variety of common SMT component types was measured in
an IPC-9701 TC1 thermal cycle (0-100°C / 40 min cycle). Seventeen differe
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Event
IPC APEX EXPO 2006
Via (Plated Through Hole) Integrity with Lead Free Soldering
Bare printed wiring board materials require changes from today’s typical standard dicy cured FR4 materials in order to
support lead-free assembly. The High Density Packaging User’s Group has co
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Event
IPC APEX EXPO 2006
JCAA/JG-PP No-Lead Solder Project: Vibration Test
Vibration testing was conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on
Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The JCAA/JG-PP
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Event
IPC APEX EXPO 2006
Salt Atmosphere,Temperature Humidity,Mechanical Shock Environmental Stress Testing Results,and FMA of the JG-PP / JCAA Lead Free Soldering Program
The American Competitiveness Institute (ACI) performed a series of Environmental Stress Tests for the Joint Group of
Pollution Prevention / Joint Council of Aging Aircraft (JG-PP / JCAA) Lead F
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Event
IPC APEX EXPO 2006
Fluxless Sn-Ag Solder Joints between Silicon and Ag-Cladded Copper with Reliability Evaluations--MEJ
A fluxless bonding process between silicon and copper using Sn-rich Ag-Sn-Au multilayer composite has been developed.
The copper substrate is plated with a silver layer as stress buffer. We bon
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Event
IPC APEX EXPO 2006
Flux Activator Disappearance on Two Circuit Board Substrates
The kinetics of activator disappearance were investigated for a wave-soldering flux containing two activators,succinic and
glutaric acids. Three loadings of flux were applied to bare FR4 panels
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Event
IPC Fall Meetings 2006
Overcoming the Complexity of Flex and Rigid Flex Design
Flexible printed circuits are a growing technology both in terms of numbers and in technology advancement. Applied as
cabling harness technology,IC packaging and as replacement for rigid board
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Event
IPC APEX EXPO 2006
Adhesiveless Copper on Polyimide Flexible Substrates and Interconnects for Medical Applications
Flexible circuit interconnects for ultrasound transducer applications are among the most difficult to fabricate and make good
representative circuits for medical applications. The polyimide die
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Event
IPC APEX EXPO 2006
Microstructure and Properties of Sn-Pb Solder Joints with Sn-Bi Finished Components
For this study,researchers from the University of Toronto produced samples of Sn-Pb solder,with additions of bismuth,
solidified at controlled cooling rates. The microstructure of the various B
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Event
IPC APEX EXPO 2006
Visual and Reliability Testing Results of Circuit Boards Assembled with Lead Free Components,Soldering Materials and Processes in a Simulated Production Environment
The New England Lead-free Electronics Consortium is a collaborative effort of New England companies spanning the
electronics supply chain,sponsored by the Toxics Use Reduction Institute,the U.S
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Event
IPC APEX EXPO 2006
Reliability of Partially Filled SAC305 Through-Hole Joints
Consistently achieving acceptable wave solder through-hole fill on thick boards is a well-known process challenge,but the
introduction of lead free solders has created additional difficulties.
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Event
IPC APEX EXPO 2006
Automating Tolerance to Process Variation
No two printed circuit boards look exactly alike. Even across two adjacent boards on an assembly line,one can find
significant differences arising out of normal process variation – the componen
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Event
IPC APEX EXPO 2006
Analysis of AXI Test on Fine Pitch Components between Lead Free and Tin/Lead Assembly
By now,most people in the industry understand how complex it is to convert a factory from using a Tin-Lead (Eutectic)
Solder process to a Lead Free process. The implementation of this change re
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Event
IPC APEX EXPO 2006