Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Lead Free Soldering and Environmental Compliance: Supply Chain Readiness & Challenges

Supply chain readiness and compatibility are critical to a smooth transition to environmental compliance for the worldwide electronics industry. This paper reviews the status of Lead Free solde .. read more
Author(s)
Dr. Dongkai Shangguan
Event
IPC APEX EXPO 2006

Lead Free Assembly: Identifying Compatible Base Materials for Your Application

Whether based on good science or not,the elimination of lead from electronic equipment as a result of the European RoHS legislation is a reality. Even those market segments with exemptions mean .. read more
Author(s)
Ed Kelley,Erik Bergum,David Humby,Ron Hornsby,William Varnell
Event
IPC APEX EXPO 2006

Physical Implementation of the High-Speed Design Process

Layout designers play a critical role in the design of high-speed circuits. In an optimized process,they take constraints defined by engineering and create a layout that adheres to those design .. read more
Author(s)
David Wiens
Event
IPC APEX EXPO 2006

Equalized Metal Distribution Will Improve High-Speed PCB Performance

During the design phase of a project,distribution of metal on the external layers of printed circuit boards is not a consideration. System designers concentrate on implementing the required log .. read more
Author(s)
Robert L. Myers
Event
IPC APEX EXPO 2006

Development of Lead Free Paste for Small Reflow Ovens

Today,there exists a major push towards lead free soldering in the international electronics industry. It has presented a number of challenges in both the surface mount and wave soldering proce .. read more
Author(s)
Bob Gilbert
Event
IPC APEX EXPO 2006

A Unique Process That Eliminates Solder Dross

Dross generation has always been a costly issue for the electronics assembly industry. At least half,and in many cases,more than half of the metal (solder) purchased for electronic manufacture .. read more
Author(s)
Daniel (Baer) Feinberg,Erik Severin
Event
IPC APEX EXPO 2006

New Laminates for High Reliability Printed Circuit Boards

The challenges for today’s PCBs are many,including higher assembly temperatures and higher device heat transfer temperatures; faster clock cycles and higher bandwidths; higher component density .. read more
Author(s)
Valerie A. St. Cyr
Event
IPC APEX EXPO 2006

Lead Free Assembly Qualification of Stacked MicroVia Boards

Beginning July 2006,the electronic industry will enter the age of lead –free assembly and products in Europe. The removal of lead from electronics brings massive changes for all companies in th .. read more
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2006

Vacuum Soldering and Void-Free,Lead Free Solder Joints

Vacuum-condensation soldering is a new process,developed to combine the advantages of condensation soldering and vacuum soldering. The lecture introduces the results of the project development, .. read more
Author(s)
Hans Bell
Event
IPC APEX EXPO 2006

Achieving Sn/Pb Void Performance Utilizing Lead Free Solder Pastes

One of the reported problems in moving to lead free has been increased solder voiding. Current research indicates that paste formulation,reflow profile and board finish,when selected carefully, .. read more
Author(s)
Richard Lathrop
Event
IPC APEX EXPO 2006

Running Lead Free Reflow Profiles Without Nitrogen

The widespread use of SAC-based (SnAgCu) lead-free solder paste drives the industry toward reflow profiles that are considerably longer than those used for lead-bearing products. This is due to .. read more
Author(s)
Eli Westerlaken
Event
IPC APEX EXPO 2006

The Fluidity of the Ni-Modified Sn-Cu Eutectic Lead Free Solder

One of the factors that has contributed to the establishment of the Ni-modified Sn-Cu eutectic as one of the major alternatives to the widely promoted Sn-Ag-Cu alloys as an RoHS compliant lead- .. read more
Author(s)
Keith Sweatman,Tetsuro Nishimura
Event
IPC APEX EXPO 2006

Effect of Area Array Package Types on Assembly Reliability and Comments on IPC-9701A

Status of thermal cycle test results for a nonfunctional daisy-chained peripheral ceramic column grid array (CCGA) and its plastic ball grid array (PBGA) version,both having 560 I/Os,were prese .. read more
Author(s)
Reza Ghaffarian
Event
IPC APEX EXPO 2006

The Use of Liquid Isopropyl Alcohol and Hydrogen Peroxide Gas Plasma to Biologically Decontaminate Spacecraft Electronics

Legitimate concern exists regarding sending spacecraft and their associated hardware to solar system bodies where they could possibly contaminate the body’s surface with terrestrial microorgani .. read more
Author(s)
J.K. “Kirk” Bonner,Carissa D. Tudryn,Sun J. Choi,Sebastian E. Eulogio,Timothy J. Roberts
Event
IPC APEX EXPO 2006

Closed-Loop Process Control in the Solder Paste Printing Process

Over the last several years there has been a great deal of advancement in post-print inspection technology. The capability to inspect printed solder paste deposits immediately after the printin .. read more
Author(s)
Dr Gerald Pham-Van-Diep,Joe Belmonte,Srinivasa R. Aravamudhan,Jeff Harrell
Event
IPC APEX EXPO 2006

X-ray Inspection of Voids in BGA Joints with Respect to the IPC-7095A Specification

With the introduction of Lead-free solder,voiding within BGA joints is potentially a major issue during PCBA manufacture. With BGA components sometimes costing hundreds or even thousands of US .. read more
Author(s)
Rajiv Balsavar
Event
IPC APEX EXPO 2006

What’s Process Control Good For? Real Data from Real Sites

This paper presents data collected from a set of electronics manufacturers using an automated optical inspection post-place system for the purpose of both defect detection and process-control a .. read more
Author(s)
Pamela Lipson,Lyle Sherwood
Event
IPC APEX EXPO 2006

The Thermal and Thermo-Mechanical Properties of Carbon Composite Laminate

Carbon Composite raw material property comparison are summarized below: -Thermal Conductivity – Watts per meter ? Kelvin. The core material can spread up to 620.0 W/m?K. -CTE – parts per millio .. read more
Author(s)
Carol Burch,Kris Vasoya
Event
IPC APEX EXPO 2006

Profile-Free Copper Foil for High Density Wiring and High Frequency Application

Nowadays,the growth of electronic industry is remarkable. All electronic devices are getting smaller with higher performance and data transmission speed. Therefore,we have developed a new profi .. read more
Author(s)
Toshihisa Kumakura,Nobuyuki Ogawa
Event
IPC APEX EXPO 2006

Thermally Conductive Free-Standing Dielectric Materials for Printed Circuit Boards without Halogens or Phosphorous

At the same time the electronics industry is moving towards higher power and faster clock speed,components are becoming smaller in size and packed more densely on circuit boards. Together these .. read more
Author(s)
Richard F. Hill,Yuqin Li
Event
IPC Fall Meetings 2006

Lead Free Implementation - A Case Study Correlating the Thermal Profile and Laboratory Analysis

The electronic industry has been migrating to lead-free solder alloys by legislation forces. In Europe the WEEE/RoHS are scheduled to ban Pb alloys in July 2006. China is in process of preparin .. read more
Author(s)
Lícia Maestrelli,Eliane M. Grigoletto
Event
IPC APEX EXPO 2006

Implementing Pb-Free Process

European directive2002/95/EC (RoHS) bans the use of several substances for electronic assemblies by July 2006. These regulations have a great impact on the Electronic Packaging and Interconnect .. read more
Author(s)
Francisco Serrano Prats,Jeff Kennedy
Event
IPC Fall Meetings 2006

Are Scandinavian Companies Ready for Production of Lead Free PCBs?

For more than two years,experts,authorities and sales people in the electronic industry have talked about WEEE and RoHS. In most cases,it has been theoretical and few companies in Scandinavia h .. read more
Author(s)
Lars Wallin
Event
IPC APEX EXPO 2006

JCAA/JG-PP No-Lead Solder Project: -20°C to +80°C Thermal Cycle Test

Thermal cycle testing is being conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The J .. read more
Author(s)
Thomas A. Woodrow
Event
IPC APEX EXPO 2006

JCAA/JG-PP No-Lead Solder Project: -55ºC to +125ºC Thermal Cycle Testing Status Report

The use of conventional tin-lead (Sn/Pb) solder in circuit board manufacturing is under ever-increasing political scrutiny due to environmental issues and new regulations concerning lead,such a .. read more
Author(s)
David Hillman,Sarah Olson
Event
IPC APEX EXPO 2006

JCAA/JG-PP Lead Free Solder Project: Combined Solder Project: Combined Environments Test

A combined environment testing was conducted for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention Lead free Solder project. The purpose of the project was to validate and .. read more
Author(s)
Jeff Bradford,Joe Felty,Bill Russell
Event
IPC APEX EXPO 2006

Accuracy Improvements for the Dispensing Operation

Technology requirements within the electronics industry are rapidly driving the miniaturization of and increasing component densities on the printed circuit board. As a result,assembly equipmen .. read more
Author(s)
Brian Prescott
Event
IPC APEX EXPO 2006

Dispensing Solder Paste Micro-Deposits to 0.2mm – A Process Solution

Solder paste dispensing is not a new process. However,today’s microelectronics present a daunting array of technical challenges to meet deposit size requirements. The need for better paste form .. read more
Author(s)
John Vivari
Event
IPC APEX EXPO 2006

Jetting- a New Paradigm in Dispensing

Today’s advanced packages for electronics are required to meet a wide range of requirements for reliability,size and cost. Surface mount technology still prevails in low cost electronics (telev .. read more
Author(s)
Bob Hoffman
Event
IPC APEX EXPO 2006

Solution Processed High Capacitance Nanocomposite Dielectric for Printed Electronics Applications

Since early last decade,scientists had succeeded in applying printing-related technologies to create organic field effect transistors (OFETs) with micron-sized features. This has led to a wide- .. read more
Author(s)
Amjad Rasul,Robert Croswell,John Savic,Christos Takoudis
Event
IPC APEX EXPO 2006

Substrate with Combined Embedded Capacitance and Resistance for Better Electrical Performance and Higher Integration

Many articles have been published on the benefit of thin substrates for use as embedded capacitor layers as well as thin film resistive material for embedded resistors. Until now the utilizatio .. read more
Author(s)
John Andresakis,Takuya Yamamoto,Pranabes Pramanik,Daniel Brandler,Dong Nong
Event
IPC APEX EXPO 2006

An Analytical Analysis of the Discharge of a Buried Sheet Capacitor Using a LCR Analogy

Buried sheet capacitance has been used for sometime in sophisticated PCB designs. The ZBC 2000TM patented by the Sanmina Corporation is a familiar example. Conceptually,this product consists of .. read more
Author(s)
J. Lee Parker
Event
IPC APEX EXPO 2006

Embedded Passives Go for It!

The trend towards miniaturization has been with us for quite a while,with marketing departments pressuring for ever-smaller dimensions for everything. A question that arises frequently in this .. read more
Author(s)
Ruth Kastner,Eli Moshe,Bruce P. Mahler
Event
IPC APEX EXPO 2006

Lead Free Solder Paste Printing: Stencil and Squeegee Blade Impact

Rarely does a day pass by without a discussion centered on lead free manufacturing and it’s future impact on global electronics assembly. The WEEE and RoHS directives drafted in January 2003 wi .. read more
Author(s)
Michael R. Burgess,William E. Coleman
Event
IPC APEX EXPO 2006

Comparison of Types III,IV and V Solder Pastes

A brand name Pb-free solder paste made with three different sizes of solder paste spheres was studied. The soldering ability of Types III,IV and V solder paste in terms of opens,shorts,solder s .. read more
Author(s)
David Connell,Bev Christian
Event
IPC APEX EXPO 2006

Understanding Stencil Requirements for a Lead Free Mass Imaging Process

Many words have been written about the impending lead free transition,during this period of frantic discovery lots has been communicated about the reflow and alloy concerns; But the print proce .. read more
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2006

Optimization of Lead Free SMT Reflow & Rework Process Window

Elevated SMT reflow temperatures for Pb-free soldering are placing excessive thermal demands on certain families of electronic components. The High Density Package Users Group,HDPUG,Consortium .. read more
Author(s)
Thilo Sack,Dongkai Shangguan,Thomas Skoczowski,Brian Smith,Bob Sullivan
Event
IPC APEX EXPO 2006

Accelerated Reliability Testing and Analysis of Lead Free Solder Interconnects

The Pb-free solder interconnect reliability performance of a wide variety of common SMT component types was measured in an IPC-9701 TC1 thermal cycle (0-100°C / 40 min cycle). Seventeen differe .. read more
Author(s)
Jim Wilcox,Glenn Dearing,Brian Smith,Thomas Skoczowski,Thilo Sack,Bob Sullivan
Event
IPC APEX EXPO 2006

Via (Plated Through Hole) Integrity with Lead Free Soldering

Bare printed wiring board materials require changes from today’s typical standard dicy cured FR4 materials in order to support lead-free assembly. The High Density Packaging User’s Group has co .. read more
Author(s)
Joe Smetana,Ken Ogle,Bob Sullivan
Event
IPC APEX EXPO 2006

JCAA/JG-PP No-Lead Solder Project: Vibration Test

Vibration testing was conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The JCAA/JG-PP .. read more
Author(s)
Thomas A. Woodrow
Event
IPC APEX EXPO 2006

Salt Atmosphere,Temperature Humidity,Mechanical Shock Environmental Stress Testing Results,and FMA of the JG-PP / JCAA Lead Free Soldering Program

The American Competitiveness Institute (ACI) performed a series of Environmental Stress Tests for the Joint Group of Pollution Prevention / Joint Council of Aging Aircraft (JG-PP / JCAA) Lead F .. read more
Author(s)
Rajan Deshmukh,Lee Whiteman
Event
IPC APEX EXPO 2006

Fluxless Sn-Ag Solder Joints between Silicon and Ag-Cladded Copper with Reliability Evaluations--MEJ

A fluxless bonding process between silicon and copper using Sn-rich Ag-Sn-Au multilayer composite has been developed. The copper substrate is plated with a silver layer as stress buffer. We bon .. read more
Author(s)
Jong S. Kim,Takehide Yokozuka,Chin C. Lee
Event
IPC APEX EXPO 2006

Flux Activator Disappearance on Two Circuit Board Substrates

The kinetics of activator disappearance were investigated for a wave-soldering flux containing two activators,succinic and glutaric acids. Three loadings of flux were applied to bare FR4 panels .. read more
Author(s)
Karen Tellefsen
Event
IPC Fall Meetings 2006

Overcoming the Complexity of Flex and Rigid Flex Design

Flexible printed circuits are a growing technology both in terms of numbers and in technology advancement. Applied as cabling harness technology,IC packaging and as replacement for rigid board .. read more
Author(s)
Mark Gallant,Per Viklund
Event
IPC APEX EXPO 2006

Adhesiveless Copper on Polyimide Flexible Substrates and Interconnects for Medical Applications

Flexible circuit interconnects for ultrasound transducer applications are among the most difficult to fabricate and make good representative circuits for medical applications. The polyimide die .. read more
Author(s)
Bergstresser,T.,Kaplan,H.,Mestdagh,J.,Storme,S.
Event
IPC APEX EXPO 2006

Microstructure and Properties of Sn-Pb Solder Joints with Sn-Bi Finished Components

For this study,researchers from the University of Toronto produced samples of Sn-Pb solder,with additions of bismuth, solidified at controlled cooling rates. The microstructure of the various B .. read more
Author(s)
P. Snugovsky,J. McMahon,M. Romansky,L. Snugovsky,D. Perovic,J. Rutter
Event
IPC APEX EXPO 2006

Visual and Reliability Testing Results of Circuit Boards Assembled with Lead Free Components,Soldering Materials and Processes in a Simulated Production Environment

The New England Lead-free Electronics Consortium is a collaborative effort of New England companies spanning the electronics supply chain,sponsored by the Toxics Use Reduction Institute,the U.S .. read more
Author(s)
Greg Morose,Liz Harriman,Sammy Shina,Richard Anderson,Paul Bodmer,Bob Farrell,John Goulet,Philip Lauziere,James Brinkman,Don Longworth,Wendi Boger,Tom Buck,Ken Degan,Don Lockard,Donald Abbott,David Pinsky,Karen Walters Ebner,Amit Sarkhel,Mark Quealy,Roger Benson,Jack Ballas,Ray Lizotte
Event
IPC APEX EXPO 2006

Reliability of Partially Filled SAC305 Through-Hole Joints

Consistently achieving acceptable wave solder through-hole fill on thick boards is a well-known process challenge,but the introduction of lead free solders has created additional difficulties. .. read more
Author(s)
Ernesto Ferrer,Elizabeth Benedetto,Gary Freedman,Francois Billaut,Helen Holder,David Gonzalez
Event
IPC APEX EXPO 2006

Automating Tolerance to Process Variation

No two printed circuit boards look exactly alike. Even across two adjacent boards on an assembly line,one can find significant differences arising out of normal process variation – the componen .. read more
Author(s)
Pamela Lipson
Event
IPC APEX EXPO 2006

Analysis of AXI Test on Fine Pitch Components between Lead Free and Tin/Lead Assembly

By now,most people in the industry understand how complex it is to convert a factory from using a Tin-Lead (Eutectic) Solder process to a Lead Free process. The implementation of this change re .. read more
Author(s)
Zhen (Jane) Feng,Eduardo Toledo,Dason Cheung,Jeff Newbrough,Murad Kurwa
Event
IPC APEX EXPO 2006